CAD · 3D Printing · Scan-to-CAD

Designed. Printed.

Every part starts as a 3D model — drafted in CAD, tolerance-checked, and printed to fit in the material the job calls for. Parts for the engine bay, interior, and everywhere a stock part fell short.

100% parametric CAD-modeled parts
4 materials PA6-GF · PA6 · PETG-CF · TPU
v5 intake Volvo T6 flagship
01 / What I make

Parts that fit the car you actually have.

03 capabilities · one bench
A / Parts

3D-Printed Performance Parts

Custom intakes, ducting, sensor housings and structural components — printed in the material the job calls for and designed for your exact application. Past builds include the Volvo T6 cold air intake (now v5), custom tractor lighting housings, fan remakes, and precision mounting brackets.

IntakesBracketsHousingsNylon / PETG-CF / TPU

Buy the T6 intake · $139 →  ·  Specs →  ·  All parts →

B / On the bench now

Gauge Pods & Panels

Gauge pods are what I am designing right now, with switch panels and interior trim next. Each one is drafted from scratch in CAD, with every curve and mounting point modeled to your specific vehicle. No universal kits. Taking first projects now.

Gauge podsSwitch panelsConsoles
C / Scan-to-CAD

Reverse Modeling

Existing part you cannot source anymore? Bracket no one makes? I measure, scan, or model from your reference in parametric CAD, then deliver a printed prototype — ready to fit-check on the actual car. I keep the CAD file; a file buyout is 50% of the design fee.

ScanModelPrototype
02 / Materials

What I print with.

Spec picked to match the job
PA6-GFGlass-filled nylon

Heat-stable and structurally strong. The same material family used in OEM under-hood parts, and the default for anything that lives in the engine bay.

PA6Unfilled nylon

Used where a little flex is an asset rather than the enemy — brackets, mounts, and structural housings that need to absorb movement.

PETG-CFCarbon-filled

Clean surface finish for visible parts that need to look as good as they perform. Interior panels, trim, anything you will actually see.

TPUFlexible

Bushings, grommets and gaskets. A spec picked to match the application, not guessed at because it was already on the printer.

Printed vs. stock

Same material family. Different process.

PA6-GF is the same glass-filled nylon family carmakers mold under-hood parts from, so it is at home with engine-bay heat, oil and fuel vapor. The difference is how the part is made. A molded part is one solid piece. A printed part is built in layers. I design around that: thicker walls than stock, loads run along the layers, and metal inserts where threads matter.

Stock molded partSilvaDes printed part
MaterialGlass-filled nylonGlass-filled nylon (PA6-GF) for under-hood parts
FitOne shape per modelModeled to your car and fit-checked before handover
StrengthHighest; solid all the way throughLower, mostly across the layers; walls are made thicker to make up for it
HeatEngine-bay ratedEngine-bay rated; not for exhaust or turbo heat
FinishSmoothFine layer lines
ChangesNoneAny dimension, port or mount can be changed
AvailabilityWhatever is still stockedMade to order, including discontinued parts
BackingValidated for the life of the vehicle90-day limited warranty

What I won't print: anything in the exhaust or turbo heat path, and anything in steering, suspension or brakes. If your part is one of those, I'll tell you up front.

03 / How it is made

From concept to car.

04 stages · one path
Calipers setting the scan scale on a stock airbox lid
Calipers set the scan scale
01

Measure

Calipers, scanners, references — nothing starts in CAD until the real-world dimensions are locked in.

Three-quarter CAD render of the v5 T6 MAF housing showing the sensor port and screw bosses
Full CAD model · T6 v5
02

Model

Full parametric CAD. Wall thickness, draft, mounting points and tolerances all checked before manufacturing.

Printed PA6-GF MAF housing for the Volvo T6 intake, version 3
Printed MAF housing · v3
03

Print

Printed in the right material for your application: PA6-GF, PA6, PETG-CF or TPU. Enclosed Bambu Lab X1 Carbon printers, with the nylons kept dry in a heated feeder while they print.

SilvaDes printed cold air intake installed in a Volvo T6, hood up, version 4
Fit-checked on the T6 · v4
04

Fit

Test-fit on the vehicle. If it does not drop in clean the first time, it goes back to the model — not onto the car.

04 / Who makes it

One bench, one pair of hands.

Washington, Illinois
Shop sheet
DesignerBen Hoffman
BasedWashington, IL
CADParametric, in-house
MaterialsPA6-GF, PA6, PETG-CF, TPU
FlagshipT6 intake · v5 · PA6-GF
Also fliesFAA Part 107

Ben Hoffman

Founder · Lead product designer · CAD & 3D printing

I started Silvades because I was tired of seeing automotive parts that were close enough. Close enough does not cut it when you are building something that has to perform.

Every part I design begins as a full 3D parametric model — tolerance-checked and test-fit before anything gets manufactured. I print in several materials and pick one per job. The flagship is PA6-GF glass-filled nylon, the same material family used in OEM under-hood components, with PA6, PETG-CF and TPU for parts that need flex, a clean visible finish, or a soft seal.

The flagship is the Volvo T6 cold air intake, currently on its fifth design iteration. Recent work also includes custom tractor lighting housings, pulley assemblies, fan remakes and precision-fit mounting brackets. On the bench now: gauge pods, plus more drone work on the media side. If it needs to be designed, modeled, and made to actually fit — that is what I do.

"Drawn before it is printed. Test-fit before it is shipped. To spec, every time."
05 / What it costs

Quoted per part, not per hour.

No surprises

Custom work is quoted before anything starts. Send me the car, the part, and what it needs to do — photos and rough measurements are enough to begin. You get a number and a timeline before I touch CAD, and that number does not move unless the scope does.

Catalog parts like the T6 intake are fixed-price in the shop. Everything else depends on three things:

ComplexityA flat bracket and a full intake tract are not the same amount of modeling.
MaterialPA6-GF and TPU price differently, and the application picks the material.
RevisionsOne-off fit versus a part refined across several test-fit rounds.

Why one part gets printed, not molded.

Injection molding needs a metal mold that costs thousands before the first part exists. That only pays off across hundreds of identical parts. A printed part needs no tooling, so the first one costs about the same as the tenth, and a design change is a file edit, not a new mold.

What a one-off usually takes

StepGoing elsewhereHere
Scan and rebuild in CADA separate scan-to-CAD service, usually a week or twoPart of one quote
Make one partA separate machine shop, priced per setupPrinted in-house
Fit checkYours to sort outDone before handover
Who you deal withTwo or three vendorsOne
Need coverage? Automotive photo & video of the finished build, on the ground or from the air. View Photography →
Ready when you are

Start your project.

Tell me the car and the part. Photos and rough measurements are enough to get a real quote back.

PHONE309-501-1640EMAILbenjaminhoffman@silvades.com